Imaging disks with bad sectors

A disk with bad sectors is permanently damaged and, if the bad sectors are in use by the file system, it is very likely that data in the damaged area is unrecoverable.

This can signify that your hard drive is coming to the end of its life. It is possible, however, to manage the situation and create an Image for restoring or mounting and copying files and folders.

This Wikipedia article http://en.wikipedia.org/wiki/Bad_sector has more information on bad sectors.

Detect bad sectors.

If a bad sector is encountered during image creation then you receive this error in your backup log: Backup aborted! Unable to read from disk - Error Code 23 - Data error (cyclic redundancy check).

This is considered a fatal condition because your data cannot be read and the image aborts.
Run chkdsk on the problem drive to reallocate file system clusters to undamaged disk sectors:
1. Open a command prompt:
  1. In Windows XP and Server 2003: Click Start > All Programs > Accessories > Command Prompt.
  2. In Vista/7/8 and Servers 2008/2011/2012 follow steps from 1 below.
    (Note: if at START screen in Windows 8 start at 2.)
    1. Press the Windows key on the keyboard.
    2. Type command.
    3. Right-click Command Prompt.
    4. From the menu, click Run as administrator.
2. Run chkdsk c: /r from a command prompt, replacing c: with the appropriate drive letter.
  
  The /r switch is important and causes the entire file system to be checked for bad sectors. This requires a reboot to complete and may take some time.
3. If you receive the schedule this volume.. message, type Y.
  
  This maps out any bad sectors in use by the file system.
Immediately create an Image of your drive. This ensures all file system clusters are located on good sectors.

It's important to realize that you have lost data if clusters are relocated, as the data contained in them is unrecoverable. Consider replacing your disk.
If you receive Error Code 23 in your log after running chkdsk, run chkdsk repeatedly until an image is created without error. If this is unsuccessful go to 7 below.
if you are running Windows Vista or Windows 7, after restoring an Image to a new disk:
1. Run chkdsk c: /b to re-evaluate all the bad clusters restored on your drive.
2. Remove non-faulty clusters from the list.
If you are running Windows XP, Boot into the Windows PE rescue CD:
1. Run chkdsk c: /b to re-evaluate all the bad clusters restored on your drive.
2. Remove non-faulty clusters from the list.
Caution:/b only works with NTFS volumes.
If running chkdsk is unsuccessful, force Macrium Reflect to continue on Error 23:
1. Select Other tasks > Edit defaults > Advanced.
2. Select Ignore bad sectors.
3. Click OK.
The bad sectors will be reported in the Image log, e.g:

Read Error: Bad sector found in cluster 2353222
Read Error: Bad sector found in cluster 2353223

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